Volvo Penta MD5 for dummies - english version
Volvo Penta MD5 for dummies - english version
About the Book
About the Author
Table of Contents
- Maintenance and Handling of “Diesel Lump” or MD5 for Dummies
- Marine Diesel Engine Volvo Penta MD5 with 110S drive
- 1. Introduction
- 1.1 Preface
- Update Information
- 1.2 Principle of the 4-Stroke Diesel
- 1.3 MD5, the engine in our sailboat
- 1.4 General description of the engine
- 1.5 Description of how the engine works
- 1.6 How to operate the engine
- 1.7 Lifespan
- 1.8 What You Can Do on the Engine Yourself
- 1.9 Images and Exploded Views
- 2. Fuel system
- 2.1 General about the fuel system
- 2.2 Prefilter with water separator – Extra fuel filter
- 2.3 Fuel Pump - Feed Pump
- 2.4 Fine Filter - Fuel Filter
- 2.5 Venting the fuel system
- 2.5.1 Description of the venting points
- 2.6 Injection Pump
- 2.6.2 Injection Pump MD5
- 2.7 Injectors
- 2.8 Diesel Refuelling
- 2.9 Fuel Consumption
- 3. Lubrication system, oil in engine and drives
- 3.1 Changing oil in the engine
- 3.2 Oil change in the 110S drive
- 3.3 Oil Pressure
- 3.4 Oil leakage
- 4. The electrical system
- 4.1 Emergency Engine Start
- 4.2 Battery Charge Status
- 4.3 Battery Resting Voltage
- 4.4 Battery Consumption Voltage
- 5. The Cooling System
- 5.1 Engine Overheating
- 5.2 Thermostat
- 5.3 Seawater pump, replacement of impeller
- 5.4 Vacuum Valve
- 5.5 The engine as an emergency pump
- 6. Cylinder Head
- 6.1 Replacing the cylinder head gasket
- 6.2 Torque Checking of Cylinder Head Nuts
- 6.3 Valve Adjustment
- 7. Exhaust system
- 7.1 Exhaust Smoke
- 7.2 Exhaust Temperature Sensor
- 9. Winterization
- 9.1 Purchase the following new parts
- 9.2 Warm up the engine, change motor oil and filter
- 9.3 Drain the water separator (possibly change all fuel filters)
- 9.4 Fill up the fuel tank
- 9.5 Haul out the boat
- 9.6 Change oil in the 110S drive
- 9.7 Drain the cooling water and remove the thermostat
- 9.8 Flush the cooling system with glycol
- 9.9 Impeller
- 9.10 Install the thermostat
- 9.11 Clean the vacuum valve
- 9.12 Other checks
- 9.13 Disassemble the folding propeller
- 9.14 Winter Storage
- 10.1 Before commissioning
- 10.2 When the boat is in the water
- 11. Service after 50 hours of operation - or at least once per season
- 12. Service parts
- 13. Dimensions and Tables
- 14. Technical Data MD5, applies to all models
- 15. Spare parts and engine renovation
- 15.1 Volvo Penta spare parts
- 16. Troubleshooting
- 16.1 If the engine stops or will not start
- 16.2 The engine panel alarm sounds
- Maintenance and Handling of “Diesel Lump” or MD5 for Dummies
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